Circular Vibrating Screen

CSTMG โ€‹โ€‹circular vibrating screen is a versatile screening machine that uses a circular motion to separate materials by size. Driven by an eccentric shaft vibration exciter, it efficiently processes dry or wet materials across single or multiple decks. Ideal for mining, aggregates, and recycling, it offers high screening accuracy, large capacity, and low maintenance. Its robust design handles everything from fine powders to coarse aggregates, making it essential for classification, scalping, and dewatering applications in various industries.โ€‹

APPLICATIONS

Coal

Mining

Recycling

CSTMG Circular Vibrating Screen Features

High Screening Efficiencyโ€‹. Multi-layer decks and adjustable vibration parameters ensure precise material separation with minimal energy consumption.

Robust Constructionโ€‹โ€‹โ€‹โ€‹โ€‹โ€‹. Heavy-duty steel frame and reinforced side plates withstand harsh operating conditions and heavy material loads.

Versatile Applications. Handles dry, wet, fine, or coarse materialsโ€”ideal for mining, aggregates, recycling, and chemical industries.

Adjustable Amplitude/Frequencyโ€‹โ€‹. Customizable vibration intensity optimizes material flow for different feed rates and particle sizes.

โ€‹โ€‹Smooth Operationโ€‹โ€‹โ€‹โ€‹โ€‹. Precision-balanced vibrators and vibration exciters reduce noise and vibration transmission for stable, long-lasting performance.

CSTMG Circular Vibrating Screen Specification

ModelScreen PlateMax. Input SizeCapacityElectrical Motor
Layer(s)Area(mยฒ)Mesh Size(mm)(mm)(t/h)Power(kw)Qty(pcs)
CSTMG – 2SYKH2160212.6ร—23-8020060-400301
CSTMG – 3SYKH2160312.6ร—33-8020060-400371
CSTMG – 2SYKH2460214.4ร—23-8020090-500371
CSTMG – 3SYKH2460314.4ร—33-8020090-500371
CSTMG – 2SYKH3075222.5ร—23-80200150-700371
CSTMG – 3SYKH3075322.5ร—33-80200150-700302
CSTMG – 2SYKH3685230.6ร—23-80200180-1100452
CSTMG – 3SYKH3685330.6ร—33-80200180-1100552
CSTMG – 2SYKH40100240ร—23-80200210-1500752
CSTMG – 3SYKH40100340ร—33-80200210-1500752

CSTMG Circular Vibrating Screen Worldwide Cases

CSTMG Circular Vibrating Screen Works in Egypt

CSTMG Circular Vibrating Screen Delivered to South Africa

CSTMG Circular Vibrating Screen Success Operates in Russia

CSTMG Circular Vibrating Screen Operates in Saudi Arabia

CSTMG Circular Vibrating Screen Delivered to Brazil

CSTMG Circular Vibrating Screen Success Operates in Ghana

Circular Vibrating Screen Handling Materials

Metal Ores Processing. Circular screens efficiently classify iron, copper, and gold ores after crushing. They separate coarse fragments (for recrushing) from fine particles (ready for beneficiation).

Coal Classificationโ€‹. Essential in coal preparation plants, these screens sort raw coal into lump coal (for power generation) and fine coal (for coking/gasification).

Aggregates Gradingโ€‹. Can precisely separate crushed limestone, granite, and basalt into specified sizes for concrete (0-5mm sand, 5-20mm gravel) and asphalt mixtures

Industrial Mineralsโ€‹โ€‹โ€‹. Great at processing quartz sand (for glass/ceramics), kaolin, and feldspar, removing impurities and grading particles to industry standards.

CSTMG Circular Vibrating Screen Production Details

Advanced Screening Capabilitiesโ€‹

  • โ€‹โ€‹Multi-Layer Classificationโ€‹โ€‹: Configurable with โ€‹โ€‹1โ€“4 decksโ€‹โ€‹ (e.g., 4-layer models for quarry aggregates: 0โ€“5mm, 5โ€“10mm, 10โ€“20mm, 20โ€“40mm) to replace multiple single-deck screens.
  • โ€‹โ€‹Customizable Aperturesโ€‹โ€‹: Offers โ€‹โ€‹roundโ€‹โ€‹, โ€‹โ€‹squareโ€‹โ€‹, or โ€‹โ€‹slottedโ€‹โ€‹ openings (2โ€“150mm) for optimal material passageโ€”slotted screens excel with flaky minerals like mica or graphite.

Reliable Drive Systemโ€‹

  • Dual-Shaft Synchronizationโ€‹โ€‹: Uses twin exciters with โ€‹โ€‹gear/synchronous belt drivesโ€‹โ€‹ to ensure perfectly balanced vibration, eliminating torque differences for smooth, consistent material flow.
  • โ€‹โ€‹Flexible Motor Optionsโ€‹โ€‹: Supports โ€‹โ€‹left/right-side motor mountingโ€‹โ€‹ with power ratings from โ€‹โ€‹5.5kW to 45kWโ€‹โ€‹, adaptable to varying capacity (50โ€“800 t/h) and space constraints.

Robust Structural Designโ€‹

  • High-Strength Screen Boxโ€‹โ€‹: Made from โ€‹โ€‹DH36 alloy steel platesโ€‹โ€‹, with side panels and beams connected via โ€‹โ€‹grooved rivets or high-strength boltsโ€‹โ€‹ (instead of welding) to prevent stress concentration, enhancing fatigue resistance and durability under heavy vibration loads.
  • โ€‹โ€‹Modular Componentsโ€‹โ€‹: Features quick-release โ€‹โ€‹screen meshesโ€‹โ€‹, โ€‹โ€‹vibration excitersโ€‹โ€‹, and โ€‹โ€‹sealing systemsโ€‹โ€‹ for fast replacement, minimizing downtime during maintenance.

CSTMG Linear Vibrating Screen Working Principle

The circular vibrating screen operates through a precisely engineered system of mechanical vibration and material stratification. At its core, the machine utilizes an โ€‹โ€‹eccentric shaft vibration exciterโ€‹โ€‹ to generate centrifugal force, which drives the entire screen body into a โ€‹โ€‹circular or elliptical motionโ€‹โ€‹. This motion creates a dynamic sieving action that efficiently separates materials by size while simultaneously conveying them across the screen surface.

When the motor activates the exciter, the โ€‹โ€‹rotating eccentric weightsโ€‹โ€‹ produce a powerful centrifugal force, causing the screen frame to vibrate in a stable, circular pattern. The screen’s โ€‹โ€‹inclination angle (typically 15ยฐ-25ยฐ)โ€‹โ€‹ and โ€‹โ€‹vibration amplitude (adjustable between 4-12mm)โ€‹โ€‹ work together to propel materials forward while allowing finer particles to pass through the mesh openings. As materials enter the feed end, they undergo a continuous cycle of โ€‹โ€‹throwing, stratification, and penetrationโ€‹โ€‹โ€”coarse particles travel along the screen surface to the discharge end, while fines drop through the apertures into designated collection points.

The system’s efficiency is enhanced by โ€‹โ€‹multi-layer screening decksโ€‹โ€‹ (up to 4 layers), which enable simultaneous classification of materials into multiple size fractions in a single operation. Rubber โ€‹โ€‹damping springsโ€‹โ€‹ isolate vibrations, protecting the structural integrity of both the machine and its foundation. This combination of โ€‹โ€‹high-frequency vibrationโ€‹โ€‹, โ€‹โ€‹optimized screen inclinationโ€‹โ€‹, and โ€‹โ€‹modular deck configurationโ€‹โ€‹ makes circular vibrating screens ideal for heavy-duty applications in mining, aggregates, and industrial processing.

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