Coal Crushing Plant
CSTMG coal crushing plant delivers high-efficiency, low-maintenance coal processing. Our robust system features mineral sizers, crushers, and screens for optimal size reduction with 30% lower energy use. Designed for wet/sticky coal, it minimizes clogging and dust. Modular design enables fast deployment, while smart controls optimize output. Trusted in harsh mining conditions (-30°C to 50°C), our plants boost productivity while cutting costs.
CSTMG Coal Crushing Plant Structure
CSTMG’s coal crushing plants feature a robust, modular structure designed for maximum productivity even in harsh mining conditions. The system integrates primary crushing with mineral sizers or jaw crushers, secondary/tertiary crushing using roll or impact crushers, and efficient screening with banana screens – all connected by heavy-duty apron feeders and corrosion-resistant conveyors. Our intelligent PLC control center enables real-time monitoring and remote diagnostics.
Available in customized configurations for underground or open-pit operations, our plants handle everything from high-sulfur coal to mobile installations with optimal efficiency.
Feeding
Our advanced feeding system delivers precise material control through heavy-duty apron or belt feeders, featuring impact-resistant Hardox 400 pans, hydraulic tensioning for alignment stability, and dust-proof skirtboards with replaceable seals. Our smart load sensors prevent overfeeding while optional configurations include vibrating feeders for sticky materials, heat-resistant designs for hot clinker, and explosion-proof motors for coal operations.
Types of Feeding Equipment
Crushing
CSTMG coal crushing system features dual-stage crushing with mineral sizers (primary) and hammer crushers (secondary), achieving 0-50mm output at 500-3000tph. Includes anti-clogging teeth, dust-proof enclosures, and VFD drives for energy savings. Designed for high-moisture coal with <5% fines generation. Optional pre-screening and smart load control available.
Types of Crushing Equipment
Screening
CSTMG coal screening system utilizes banana screens (other screening equipment optional) with polyurethane decks for high-efficiency 0-50mm classification at 3000tph. Features 25° adjustable slope, non-clogging design, and dust-tight enclosures. Includes smart vibration monitoring and quick-release tensioners for <30min panel replacement.
Types of Screening Equipment
Conveying
CSTMG conveying system integrates heavy-duty belt conveyors, drive units, and self-aligning rollers for efficient material transport. Features V-grooved drive drums, impact-resistant idlers, and polyurethane cleaners to ensure smooth operation. Designed for high-capacity coal handling with dust-proof skirts and rip detection. Optional arctic-grade and fire-resistant configurations available.
Types of Conveying Equipment
Coal Crushing Output
CSTMG delivers fully customized coal crushing plants tailored to your exact production needs. Our engineered solutions adapt to your specific coal characteristics—whether processing high-moisture lignite, abrasive anthracite, or sulfur-rich thermal coal. We precisely configure each crushing stage (primary sizers, secondary roll crushers, and tertiary impactors) to achieve your target output size, while minimizing fines generation.
Intelligent automation ensures optimal throughput with real-time particle size monitoring. From compact modular designs for space-constrained sites to heavy-duty plants for mega mines, we integrate dust suppression, explosion-proofing, and energy recovery systems.
Coarse Coal
Mid-Size Coal
Fine Coal
Coal Powder
Advantages
As an industry leader with 60+ patents and ISO 9001 certification, CSTMG combines cutting-edge engineering with decades of mining expertise to deliver superior coal crushing solutions.
Our plants feature high-efficiency mineral sizers and smart automation, ensuring precise output sizing with <5% fines generation and throughput up to 5,000 TPH. Designed for harsh conditions, they incorporate tungsten carbide teeth (3x longer wear life), dust-proof enclosures, and arctic/desert packages (-40°C to 50°C). With 30% lower energy use and remote monitoring, we maximize uptime while minimizing costs.
Hot Mining Crushing and Screening Equipment
Apron Feeder
Length (m): 2-20
Capacity (m³/h): 50-4,000
Max feeding size (mm): 350-1,800
Feeder Breaker
Capacity (t/h): 500-5,000
Conveyor length (m): 6-30
Conveyor width (mm): 1,350-2,750
Mineral Sizer
Output size (mm): 50-300
Capacity (t/h): 250-10,000
Max feed size(mm): 200-1,500
Banana Screen
Capacity (t/h): 50-2,500
Max. Screen Width (mm): 4,300
Max. Screen Length (mm): 8,500
Roller Screen
Capacity (t/h): 150-1,800
Screen Width (mm): 1,200-2,400
Graded Particle Size (mm): 10-100
Flip Flow Screen
Capacity (t/h): 150-1,400
Feed size (mm): ≤80-≤100
Type: Mechanical/Vibrating
Circular Vibrating Screen
Number of Layers: 2-3
Capacity (t/h): 60-1,500
Max Input Size (mm): 200
Linear Vibrating Screen
Number of Layers: 1-2
Capacity (t/h): 40-950
Max Input Size (mm): 100
Jaw Crusher
Output size (mm): 70-300
Capacity (t/h): 130-1,150
Max feed size(mm): 560-960
Impact Crusher
Rotor dia (mm): 1,300-1,600
Capacity (t/h): 300-1,000
Max feed size(mm): 600-800
Cone Crusher
Capacity (t/h): 27-1,270
Min. discharge size (mm): 9-38
Type: Single / Multi Cylinder
Hammer Crusher
Rotor dia (mm): 1,600-3,000
Capacity (t/h): 200-5,500
Max feed size(mm): ≤700-≤1,100
VSI Crusher
Capacity (t/h): 120-520
Soft material max. feed size (mm): 35-60
Hard material max. feed size (mm): 30-50
CSTMG Global Cases
Coal Crusher Plant Works in Indonesia
Crushing and Screening Plant Works in Namibia
CSTMG Crushing Plant Operates in Fiji
Inquiry Now
To help us recommend the optimal mineral sizer solution for your operation, please provide:
- your project location and application;
- material type, feed size, moisture and hardness;
- required capacity and target output size; current equipment challenges (if any);
- and any special requirements like dust control or space limitations.
Including your contact details will enable our engineers to prepare a customized proposal with equipment specifications, layout recommendations, and performance estimates within 24 hours.
For fastest service, attach any available material test reports or site photos to your inquiry.
