Project Overview

CSTMG’s patented ​​TP-1000 Feeder Breaker​​ has been successfully implemented at a major coal mining operation in Indonesia’s East Kalimantan region. The equipment processes run-of-mine (ROM) coal, reducing feed size from 1000mm to 300mm at a rated capacity of ​​1,000 tons per hour​​.

Technical Highlights

• ​​Integrated Processing:​​ Combines receiving, conveying, screening, crushing and discharging in one unit
• ​​Compact Design:​​ Low-profile horizontal material flow technology minimizes feed height requirements
• ​​Robust Construction:​​
  • Hardox 450 wear-resistant liners
  • Dual-shaft crushing mechanism with 400kW drive
  • IP66-rated electrical components for tropical conditions
• ​​Smart Features:​​
  • Vibration monitoring sensors
  • Automated overload protection system

Operational Benefits

✔ ​​Space Savings:​​ 40% smaller footprint vs traditional crusher+feeder setups

✔ ​​Energy Efficiency:​​ 22% lower kWh/ton than comparable systems

✔ ​​Availability:​​ 94.3% uptime during monsoon season testing

✔ ​​Safety:​​ Enclosed design reduces dust emissions by 60%

Client Requirements Met

• Process sticky, high-moisture Kalimantan coal without clogging
• Withstand daily rainfall exceeding 300mm during wet season
• Integrate with existing 1200mm wide belt conveyor system